HYDROCYCLONES

Our offers are based on considerable practical experience and actual results obtained by engineers of the manufacturing company in the course of hydrocyclones operation research.

STK Coal offers nonstandard solutions to hydrocyclone classification problems:

application of multicone cyclones - 20-30% productivity increase;
application of multicone cyclones - 20-30% productivity increase;
flat-bottomed cyclones application (iron ore) - reduction of circulation flows, 15% productivity increase.

OUR SERVICES

Possibility of cyclone type selection based on tests of the provided material sample in the manufacturer's laboratory conditions;
Ability to choose the cyclone liner material (high-alumina ceramic, polyurethane, wear-resistant rubber, composite materials);
Comprehensive engineering for dewatering and classification solutions.

Materials used:

1. High alumina ceramics AC.

Aluminum oxide content not less than 95%, ALOTEC® production.

Shore Mohs hardness	Apparent total porosity, %	Аlexural strength, MPa	Abrasive wear, %	Al2O3 wear, %	Al2O3 content, %
9	≤ 0,1	≥ 290	≥ 3,65	≤ 0,04	≥ 95

2. Wear-resistant rubber R.

Shore Hardness	Tensile Elongation,	Прочность при Permanent distortion, %	Остаточная деформация, %	Wearing capacity, mm3	Abrasive wear, % %	Speed bounce
40-45	800-880	25-26	18-20	115	≥ 70	0,032-0,035

3. Polyurethane PU

Permissible рН	Permissible temperature, С	Permanent distortion, %	specific elongation, %	Speed bounce rate, %	Shore Hardness	Tensile strength, MPa	Кupture resistance, kN/m
янв.13	≤ 100	≤ 10	400-1500	25-65	окт.98	20-50	30-130

4. Composite material

Temperature, С	Porosity, &	Аlexural strength, MPa	Elastic modulus, GPa	Shore Mohs hardness	Acid-alkaline resistance
≤ 1380	≤ 0,1	250	330	9	excellent

HYDROCYCLONE

Model	Diameter (mm)	Inlet pressure (MPa)	Performance ( m3/h)	Separation size (micron)
FX840	840	0.04-0.15	500-900	74-350
FX710	710	0.04-0.15	400-550	74-250
FX660	660	0.04-0.15	260-450	74-220
FX610	610	0.04-0.15	200-340	74-200
FX500	500	0.04-0.2	140-280	74-200
FX400	400	0.06-0.2	100-200	74-150
FX350	350	0.06-0.2	70-180	50-150
FХЗОО	300	0.06-0.2	45-90	50-150
FX250	250	0.06-0.3	40-80	40-100
FX200	200	0.06-0.3	25-40	40-100
FX150	150	0.08-0.3	14-35	20-74
FX125	125	0.1-0.3	авг.20	25-50
FX100	100	0.1-0.3	авг.20	20-50
FX75	75	0.1-0.4	05.окт	окт.40
FX50	50	0.1-0.4	02.май	май.40
FX25	25	0.1-0.6	0.3-1	май.20
FX10	10	0.1-0.6	0.05-0.1	01.май

Two Product Heavy Medium Cyclone

Model	Diameter (mm)	Feed size (mm)	Inlet pressure (MPa)	Performance Performance ( t/h)	Pulp capacity, m3/h
FZJ600	600	≤ 30	0.06-0.12	40-80	250-350
FZJ660	660	≤ 30	0.06-0.14	60-100	300-400
FZJ710	710	≤ 40	0.08-0.14	80-140	400-600
FZJ800	800	≤ 40	0.08-0.14	120-180	600-800
FZJ850	850	≤ 50	0.08-0.14	160-240	700-900
FZJ900	900	≤ 50	0.10-0.16	220-320	800-1100
FZJ1000	1000	≤ 60	0.10-0.16	260-360	1000-1200
FZJ1100	1100	≤ 60	0.10-0.16	320-420	1100-1300
FZJ1150	1150	≤ 60	0.10-0.16	360-460	1200-1400
FZJ1200	1200	≤ 80	0.12-0.18	400-500	1300-1600
FZJ1300	1300	≤ 80	0.12-0.18	450-550	1500-1800
FZJ1400	1400	≤ 90	0.12-0.18	500-600	1600-2000
FZJ1450	1450	≤ 90	0.12-0.18	550-650	1900-2200
FZJ1500	1500	≤100	0.12-0.18	650-750	2000-2400

Three Product Non Pressurized Heavy Duty Cyclone

Model	Diameter (mm) 1st stage	Diameter (mm) 2nd stage	Feed size (mm)	Inlet pressure (MPa)	Performance ( t/h)	Slurry flow rate (m³ /h)
WТМСбОО/400	600	400	≤ 30	0.06-0.10	40-60	250-350
WTMC710/500	710	500	≤ 35	0.08-0.12	60-100	350-450
WTMC850/600	850	600	≤ 45	0.10-0.14	100-160	500-650
WTMC900/650	900	650	≤ 50	0.12-0.16	120-180	600-800
WTMC1000/710	1000	710	≤ 55	0.15-0.18	160-220	800-1000
WTMC1100/780	1100	780	≤ 60	0.18-0.22	200-280	900-1200
WTMC1200/850	1200	850	≤ 70	0.20-0.28	260-350	1200-1400
WTMC1300/920	1300	920	≤ 80	0.24-0.30	320-400	1400-1800
WTMC1400/1000	1400	1000	≤ 90	0.28-0.36	400-500	1800-2200
WTMC1500/1100	1500	1100	≤100	0.32-0.40	500-600	2200-2600

Heavy Duty Cyclone For Coal Sludge

Model	Diameter (mm) 1st stage	Diameter (mm) 2nd stage	Inlet pressure (MPa)	Performance ( t/h)	Slurry flow rate (m³ /h)
TSMC350	350	0-1.0	0.06-0.15	окт.30	100-200
TSMC500	500	0-1.5	0.08-0.15	30-50	200-300
TSMC600	600	0-2.0	0.08-0.15	40-80	300-400
TSMC710	710	0-2.0	0.10-0.15	60-100	400-600

Model	Diameter (mm) 1st stage	Diameter (mm) 2nd stage	Inlet pressure (MPa)	Performance ( t/h)	Slurry flow rate (m³ /h)
SMC150	150	0-0.5	0.12-0.18	окт.21	20-35
SMC200	200	0-0.5	0.18-0.22	окт.15	35-55
SMC250	250	0-1.0	0.22-0.24	15-20	55-80
SMC300	300	0-1.0	0.24-0.28	20-30	80-120
SMC350	350	0-1.0	0.26-0.30	30-40	120-160
SMC400	150	0-1.5	0.28-0.32	40-55	160-220

Three Product Pressurized Heavy Duty Cyclone

Model	Diameter (mm) 1st stage	Diameter (mm) 2nd stage	Feed size (mm)	Inlet pressure (MPa)	Performance ( t/h)	Performance по пульпе (м³ /ч)
УТМС710/500	710	500	≤ 35	0.09-0.14	70-120	400-550
УТМС850/600	850	600	≤ 45	0.13-0.16	120-180	650-750
УТМС900/650	900	650	≤ 50	0.15-0.18	140-200	750-950
УТМС1000/710	1000	710	≤ 55	0.18-0.22	180-240	900-1100
УТМС1100/780	1100	780	≤ 60	0.20-0.24	220-300	1100-1400
УТМС1200/850	1200	850	≤ 70	0.22-0.28	300-400	1400-1700
УТМС1300/920	1300	920	≤ 80	0.26-0.32	350-450	1600-1900
УТМС1400/1000	1400	1000	≤ 90	0.30-0.40	450-550	1900-2300

Classification Hydrocyclone

Model	Diameter (mm)	Inlet pressure (MPa)	Performance ( t/h)	Classification coarseness (mm)
FX150	150	0.10-0.15	20-35	0.04-0.10
FX250	250	0.10-0.15	60-85	0.04-0.12
FХЗ50	350	0.10-0.15	70-120	0.06-0.16
FХЗ80	380	0.10-0.15	130-180	0.06-0.16
FX450	450	0.10-0.15	150-220	0.10-0.20
FX500	500	0.10-0.15	180-270	0.10-0.20
FX610	610	0.10-0.15	280-380	0.10-0.20
FX660	660	0.10-0.15	340-460	0.15-0.25
FX710	710	0.10-0.15	400-560	0.15-0.25
FX850	850	0.10-0.15	560-850	0.20-0.30
FX1000	1000	0.10-0.15	800-1050	0.20-0.40
FX1250	1250	0.10-0.15	1000-1300	0.20-0.40